Man wearing black heated jacket in snowy forest.

Can You Take a Heated Jacket on a Plane?

5 min read

Planning a trip and wondering if your cozy, heated jacket can come along? Whether you're heading to the slopes for an epic ski adventure or braving the Arctic tundra for work, your heated jacket has become your trusted cold-weather companion. 

But as you pack for your journey, that nagging question surfaces: Can you take a heated jacket on a plane?

The quick answer is yes, you can absolutely fly with your heated jacket. But here is what makes all the difference: understanding the rules before you get to the airport. 

The Transportation Security Administration (TSA) has clear guidelines about battery-powered clothing, and once you know them, traveling with your heated jacket becomes as simple as packing any other garment. 

No more last-minute panic or having to leave your favorite cold-weather gear at home. 

The key is not the jacket itself, but its power source: the lithium-ion battery. As long as the battery is under the limit set by the TSA, you're good to fly.

So, how does the heated jacket measure up? At Weston Store, all our USB-rechargeable battery packs are well below this threshold, making our jackets travel-ready. 

This guide will walk you through the specifics of packing, getting through security, and even using your jacket in-flight.

Quick Travel Guidelines:

  • Jacket Status: Permitted in carry-on bag and checked baggage
  • Battery Rules: The lithium-ion battery must be under 100 Wh and stored in a carry-on bag only
  • Security Tips: Detach the battery before security screening for faster processing
  • Bottom Line: Follow battery guidelines for hassle-free travel

Know the specific rules from the Federal Aviation Administration and TSA to avoid any confusion at the airport. These regulations are designed to prevent fire risks from lithium batteries in the cargo hold. Here’s how they break down for travelers:

Lithium-Ion Battery Capacity Limits

The capacity of your battery, measured in watt-hours (Wh), is the most important factor. Rechargeable lithium-ion batteries are limited to a rating of 100 watt hours (Wh) per battery. This information is available on the battery casing. 

Here's everything you need to know about your battery capacity:

Capacity (Watt-Hours)

TSA/FAA Rule

Action Required

Up to 100 Wh

Allowed

No pre-approval needed.

100.1 Wh to 160 Wh

Restricted

Airline approval is required. 

Over 160 Wh

Prohibited

Carry as Cargo

Carry-on bag vs. Checked Luggage

This is a critical safety rule. Spare (uninstalled) lithium-ion and lithium batteries, including power banks and cell phone battery charging cases, must be carried in a carry-on bag. If a battery has a thermal event, the cabin crew is trained to handle it, but events could go undetected in the cargo hold.

You can pack the jacket in your checked baggage, but only if the battery has been removed, and carry it in the cabin.

Warning/Important: Never pack your batteries in your checked luggage. For safety, make sure all spare power packs are in your carry-on bag. This is a non-negotiable TSA rule to prevent fire risks.

Black heated jacket with glowing heating elements.

CHECK PRICE

Yes, but you will need to prepare for the security screening process. Like any outerwear, TSA officers will ask you to remove your heated jacket and place it in a bin for X-ray screening. To make this process quick and easy, follow these steps:

  1. Detach the battery before you get in line: Don't wait until you're at the conveyor belt. Disconnect the power pack from the jacket ahead of time. Weston Store’s heated jackets’ batteries are fitted in one of the pockets for a quick release, making it easier to remove the battery.
  2. Place items in the bin separately: Put your jacket in one bin and place the battery pack in another bin alongside your other electronics, like your phone and laptop.
  3. Be ready to explain: If a TSA officer asks, simply state, "It's a heated jacket, and that's the battery for it." They are familiar with these items.

By separating the components, you give the security officers a clear view of the X-ray. This simple step reduces the chances of a bag search and gets you to your gate faster.

While a heated jacket doesn’t transmit a signal, the heating elements are an unusual type of electronics. The best practice is to always ask a flight attendant before you use it.

This same courtesy applies to other Weston Stores’ heated apparel, including our travel-friendly vests, heated gloves, and heated socks. If you get the green light, keep the heat on a low setting and ensure the battery pack is easily accessible.

Couple wearing heated vests from Weston Store.

CHECK PRICE

Flying with your Weston Store heated gear is simple when you are prepared. Our products are designed for durability and convenience, making them perfect travel companions. Here are a few tips to ensure a smooth journey from door to destination:

  1. Packing Checklist
  • Your heated jacket, vest, socks, or gloves.
  • Fully charged battery pack (in carry-on bag).
  • USB-C charging cable.
  • A small fire-safe pouch for the battery (optional but recommended).
  • Ensure the Wh label on the battery is clearly visible.
  1. Pre-Flight Battery Care

Before leaving home, inspect your battery for any signs of damage or swelling. If you see any, do not fly with it. Ensure the battery is fully charged before the trip.

  1. Be Weather-Ready on Arrival

One of the best parts of traveling with heated jackets is being prepared the moment you land. Instead of shivering while waiting for a taxi or rideshare, you can turn on your heated jacket and stay comfortable. 

With long-lasting batteries and a 1-year warranty, Weston Store’s heated gear is built to be a reliable part of every adventure.

International Travel Tip: Some regulations mirror TSA rules but may require a battery declaration.

Traveling with your heated jacket is possible and incredibly simple. As long as you follow the airline battery rules and keep your 100 Wh power battery in your carry-on bag, your heated jacket is good to go. Always do a quick check of your airline's specific policies before you fly for complete peace of mind.

Ready for your next cold-weather journey? Explore Weston’s Heated Apparel full line of TSA-compliant heated jackets to find the perfect travel companion for your adventure.

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